CNC Machine Types

Indexed 3+2 Axis Post Processor Development

Most work on 5-axis machines is actually 3+2: tilt the part or head, lock the rotaries, and machine with three axes. It is rigid, fast and easy to prove, when the post handles it well.

Two ways to output 3+2

MethodHow it worksPros / cons
Controller tilted planePost outputs plane definition (e.g. G68.2, CYCLE800, PLANE SPATIAL, G254); code inside is in the tilted frameReadable, setup-independent; requires option
Post-rotated coordinatesPost calculates machine XYZ after rotationWorks on any control; tied to exact setup and pivot data

A safe 3+2 sequence

(1) Retract to safe Z (machine coordinates)
G91 G28 Z0.
(2) Cancel previous plane
G69
(3) Unclamp, rotate, clamp
M* (unclamp)
G00 B-30. C45.
M* (clamp)
(4) Define tilted plane
G68.2 X0 Y0 Z0 I45. J-30. K0.
G53.1
(5) Approach and apply length offset
G00 X10. Y10.
G43 H4 Z50.

Euler angle convention in G68.2 (the meaning of I, J, K) depends on controller parameters, and M* placeholders are the machine's clamp codes. Both must be confirmed for the specific machine.

Drilling on angled faces

With a tilted plane active, normal canned cycles (G81, G83, G84) work along the tilted tool axis. This keeps programs short and editable.

Why 3+2 is so common

  • Clamped rotaries give maximum rigidity.
  • Shorter tools can reach features, improving finish and tool life.
  • Fewer setups than 3-axis machining.
  • Easier proving than simultaneous 5-axis.
Get 3+2 right first; it is the majority of 5-axis production.

3+2 post development

See our CNC post processor development service and 3+2 vs simultaneous 5-axis.

EM
ENGIMANDI CNC Team

We develop, customise and commission CNC post processors for Fusion, NX CAM, Mastercam, SolidCAM and other CAM systems.