CAM Post Processors

Fusion 360 5-Axis Post Processor Development

Fusion 360 offers powerful 3+2 and simultaneous 5-axis toolpaths. Getting them safely onto a real machine depends entirely on a correctly configured 5-axis post.

Kinematics in the Fusion post

Machine typeExampleConfiguration
Table-table (trunnion)A/C or B/C trunnionTwo table axes, pivot offsets
Head-tableB head + C tableOne head axis, one table axis
Head-headA/C or B/C fork headTwo head axes, pivot length
var bAxis = createAxis({coordinate: 1, table: true, axis: [0, 1, 0], range: [-120, 120], preference: 1});
var cAxis = createAxis({coordinate: 2, table: true, axis: [0, 0, 1], cyclic: true});
machineConfiguration = new MachineConfiguration(bAxis, cAxis);

TCP vs non-TCP output

With TCP (for example FANUC G43.4, Siemens TRAORI, Heidenhain M128/TCPM, Haas G234), the post outputs tool tip positions and the controller compensates. Without TCP, the post must calculate machine positions from kinematics, which requires exact pivot dimensions and ties the program to the setup.

3+2 with tilted work planes

(FANUC tilted plane example)
G68.2 X0. Y0. Z0. I0. J45. K0.
G53.1
G00 X10. Y10.
G43 H05 Z30.
(... 3-axis cutting in tilted plane ...)
G69

Fusion posts can output 3+2 operations either with the controller's tilted plane function or as rotated coordinates, controlled by a post property.

Rotary limits and solution choice

Most 5-axis heads and tables have two possible rotary solutions for each tool orientation. The post chooses the preferred solution, respects limits and inserts safe retract and re-orientation moves when an axis would exceed its limit.

Simulate before cutting

Always simulate 5-axis programs on a full machine model with correct fixtures before cutting. Fusion machine simulation helps, and dedicated tools such as VERICUT verify the posted G-code itself.

In 5-axis, a small kinematic error becomes a big collision. Configure carefully, simulate always.

Fusion 5-axis posts

See our Fusion 360 customisation service and read rotary axis kinematics in 5-axis posts.

EM
ENGIMANDI CNC Team

We develop, customise and commission CNC post processors for Fusion, NX CAM, Mastercam, SolidCAM and other CAM systems.