CNC Machine Types

4-Axis CNC Milling Post Processor Development

A fourth axis turns one setup into many faces machined in sequence. The post processor must know how that axis is mounted, clamped and moved.

Common 4-axis configurations

ConfigurationRotary axisTypical work
VMC with rotary table on the left/rightA (about X)Shafts, multi-face parts, engraving
HMC with B-axis palletB (about Y)Tombstones, housings, multi-part fixtures
Router with rotary attachmentA (about X)Wood turning, cylindrical engraving

Indexing vs continuous motion

  • Indexing: rotate, clamp, cut in 3-axis, unclamp. Fast and rigid.
  • Continuous: rotary moves with linear axes for cams, helical grooves, wrapped features.

Rotary feedrates

When the rotary axis moves with linear axes, the controller needs a feed it can interpret correctly. Options include inverse time (G93), degrees-per-minute calculation, or controller-specific modes. Wrong handling gives very slow or very fast actual cutting speeds.

G93
G01 X20. A45. F12.5   (complete move in 1/12.5 min)
G01 X25. A90. F10.0
G94

Wrap-around and direction

The post decides whether A moves the short way, a fixed direction, or uses controller rollover, and keeps A values within safe ranges between operations.

Tombstone and multi-part work

On 4-axis HMCs, posts often output multiple work offsets per face and order operations to minimise indexing and tool changes.

4-axis posts are about control of one extra axis, and doing it without wasted motion.

4-axis post development

See our CNC post processor development service and inverse time feed explained.

EM
ENGIMANDI CNC Team

We develop, customise and commission CNC post processors for Fusion, NX CAM, Mastercam, SolidCAM and other CAM systems.