CNC Post Processors

Why CNC Machines Need Machine-Specific Post Processors

"It's a FANUC, so any FANUC post will do" is one of the most common and costly assumptions in CNC programming. Here is why each machine deserves its own post.

Controller vs machine

The controller (FANUC, Siemens, Heidenhain and so on) defines the language. The machine tool builder (MTB) decides how that language is used on a particular machine: which options are enabled, which M-codes control which devices, how the tool changer works and how the axes are arranged. Two machines with identical controllers can need quite different code.

What differs between machines

DifferenceExample
KinematicsTrunnion A/C table vs B-head with C-table; pivot distances
Travel and rotary limitsB axis ±110° vs -30°/+120°; C axis continuous vs limited
Tool changerArm type with pre-select vs umbrella changer; required tool change position
MTB M-codesRotary clamp/unclamp, through-spindle coolant, air blast, chip conveyor, probe on/off
OptionsTCP, tilted plane, high-speed mode, extended work offsets, macro B
Memory and formatProgram number range, file name rules, line number limits

What happens with the wrong post

  • Rotary axes move in the wrong direction or exceed limits.
  • Unsupported codes cause alarms mid-program.
  • Tool changes happen at unsafe positions.
  • Clamping codes are missing, so rotary axes move under cutting load.
  • Machine features like TCP or high-speed modes are never used.

Example: same controller, different code

(Machine A: VMC with 4th axis, clamp codes M10/M11)
M11
G00 A90.
M10

(Machine B: VMC with 4th axis, clamping handled automatically by the control)
G00 A90.

Clamp codes vary by MTB; the post must follow the machine's documentation.

Shop standards matter too

Even on identical machines, shops differ in how they want programs to look: comments, tool lists, probing routines, safe start lines. A machine-specific post captures these standards so every program is consistent.

A post processor should be matched to the machine serial number, not just the controller brand.

Get a post matched to your machine

See our CNC post processor development service and custom vs generic post processors.

EM
ENGIMANDI CNC Team

We develop, customise and commission CNC post processors for Fusion, NX CAM, Mastercam, SolidCAM and other CAM systems.